Safety operating procedures for mechanical slitting line

Bangzhou Mechinery is a professional slitting line manufacturer, if you want to buy slitting line, please contact us.

Start up

1. Turn on the electrical isolating switch (set in front of the electric control cabinet), press the EMERCENCY STOP RESET and READY TO RUN buttons, turn the key on the MACHINE to RUN (on the main console) and check whether the voltage (380V) and current are correct and stable.

2. Turn on the power switch of the hydraulic system (set on the main hydraulic drive frame), and check whether the oil level and pressure gauge display of the main hydraulic drive system are correct and stable.

3. Open the pneumatic shut-off valve (set on the air intake pipe under the pneumatic control cabinet), and check whether the air pressure is correct (not less than 6.0bar) and stable.

Setting control

1. Set the slitting menu according to the film type, thickness, length, width, etc. arranged in the slitting plan.

2. Lift the corresponding BOPP film file from the PDF.

3. Set the winding length and width of the corresponding specification film.

4. Select the corresponding winding station, adjust the pressure roller arm and pressure roller, and install the paper core of the corresponding specification.

Feeding, film penetration and splicing

1. Loading: According to the requirements of the slitting plan, according to the driving operation rules, according to the actual situation, hang the corresponding parent roll on the aging frame, select the direction according to the inside and outside of the corona surface, put it on the unwinding frame of the slitting machine, and use the control button Clamp the steel core, leave the steel core support arm and drive.

2. Membrane penetration: When there is no membrane on the mechanical slitting line, membrane penetration must be performed. Use the film threading device and function keys of the slitting machine to tie one end of the original film to the eye of the film threading chain, and activate the film threading button to make the film evenly distributed on the rollers along the direction of the slitting process.

3. Film splicing: When there is a film on the mechanical slitting line, when changing roll joints, use the vacuum film splicing table, first start the film splicing table to the working position, manually flatten the film on the first traction roller of the mechanical slitting line and start the upper vacuum pump Suction the film to make the film absorb on the film splicing table evenly, stick the double-sided tape and cut off the excess film under the tape, flatten the film on the unwinding frame and start the lower vacuum pump to make the film absorb smoothly, and take off the tape Put on the paper layer and flatten the adhesive film, the joints should be neat and wrinkle-free, then turn off the upper and lower vacuum pumps, and open the film splicing table to the non-working position.

Start up and run

1. Change the specifications, install the paper core on the inner and outer winding arms, and notify all personnel to leave the mechanical slitting line when the pressure roller is ready for operation and prepare for operation.

2. Set the ANTI-STAIC BARS on the main console to AUTO, enable READY TO RUN, and start MACHINE RUN to start operation.

Slitting control

During the slitting operation, carefully monitor and observe the slitting effect, and properly adjust and control the slitting speed, unwinding tension, contact pressure, arc roller, edge material traction roller, and edge guide.

Receipt

1. When the inner and outer ends are finished winding and the machine stops running, use the film unloading button to place the film on the prepared film unloading trolley, cut off the film and stick the film roll with sealing glue.

2. Use the chuck release button to loosen the chuck, check whether the paper core of each film roll is separated from the paper core, if one end is still stuck on the paper core, manually unload the film roll.

3. Make sure that all the films leave the chuck and put them on the trolley, use the film loading button to raise the winding arm, install the corresponding paper core, and attach the film neatly to the paper core for the next cutting.

Parking

1. When the film roll runs to the set length, the equipment will stop automatically.

2. During the operation of the equipment, press MACHINE STOP to stop if necessary.

3. When you need to stop quickly, press the MACHINE STOP key for more than 2S.

4. When there is an emergency such as equipment or man-made accidents, press EMERGENCY STOP for emergency stop.

Precautions

1. Make sure that the voltage, current and hydraulic pressure are correct and stable before starting the machine.

2. Before the equipment is ready to run, all personnel must be notified to leave the equipment to ensure personal safety before starting operation.

3. When the slitter is running, do not touch the running film roll or roller core with your hands, so as not to get your hands involved and cause personal injury.

4. During the operation, do not use a knife or hard object to scratch or cut each roller core.

We Are Slitting line Manufacturer

BANGZHOU Machinery is a slitting line manufacturer that specializes in the production of high quality machines. Our machines are used in a variety of industries, including the metal and aluminum sheet industry. We have a team of experienced engineers who are dedicated to create machines that are durable and easy to operate. We also have a team of customer service representatives who are available to answer any questions you may have about our products.


Bangzhou Machinery

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